Rear belt conveyor for shearing machines

Industrial shears dedicated to sheet metal cutting represent an important part of our activity. In order to complement this product line, we have developed a rear belt conveyor with return to the front system which allows to simplify the operator’s tasks while optimizing the performance of our shearing machiness.

REAR CONVEYOR WITH RETURN TO THE FRONT SYSTEM

The rear belt conveyor (single or multiple driven belt conveyors) simplifies not only the cutting step but also upstream & downstream operations :

• Maintaining sheet metal during positioning step
• Supporting sheet metal during the cutting step
• Sheet metal storage
• Sheet metal transfer toward the front or the back of the machine
• Evacuation of trim cuts in a scrap container
• 2 ways to set conveyor belt(s) operating features : time or speed.

Would you like further information? Whatever your project regarding shearing machines & accessories, do not hesitate to contact us or to send us an online request for quotation.

As a pioneer in the industry 4.0 revolution, JEAN PERROT has developed a range of digitally enhanced services. Those services will assist you during the various phases of engineering development, operation, and maintenance.

Industry 4.0

Engineering development: Virtual Reality Project Engineering

Our Virtual Reality package empowers you to visualise in 3D and to scale your new piece of equipment during the design and engineering phase. Operation and maintenance ergonomics can be simulated for increased productivity and reduced labour related injuries. Co-engineering is made easier and can involve all the stakeholders. You can start training your operators before your equipment is delivered to you. Finally, it gives you the opportunity to communicate with your teams, partners, customers, etc.

• 3D and to scale visualisation
• Design reviews
• Ergonomics
• Co-engineering
• Training
• Communication

Operations: myJEANPERROT Remote monitoring

As a pioneer in the industry 4.0 revolution, JEAN PERROT has developed an application which enables you to remotely monitor your JEAN PERROT equipment in real time. Connected to your machine, you can monitor your production and performances, hence improve overall efficiency. Maintenance is also connected; you are notified instantaneously and can monitor breakdowns. You can then immediately solicit assistance through the application.

myJEANPERROT application enables you to connect with your JEAN PERROT equipment for:

• Better monitor your production
• Improve efficiency
• Get performance diagnosis
• Get equipment alarms through push notifications
• Log data breakdowns/breakdown historic
• Solicit assistance

Maintenance: Vision Pack

JEAN PERROT’s Vision Pack is the state-of-the-art in technical support. It eases maintenance procedures through Augmented Reality. In the event of a breakdown, our specialists will guide you step by step. He will project schemes and instructions through the glasses so your technicians can work with both hands. It is like our experts are with you in your workshop: they see what you see in real-time. Thus, downtimes are drastically reduced, so are support costs.

The Vision Pack for maintenance enables you to:

• Work with both hands
• Expand JEAN PERROT technical support’s reach
• Troubleshoot with efficiency
• Reduce downtimes
• Minimise support costs
• Maximise effectiveness
• Provide best know-how

These solutions are already available in our after-sales service department. They are available via a subscription to our premium 4.0 maintenance contract.

If you would you like to know more about our solution 4.0, do not hesitate to contact us or to send us an online request for quotation.

Bending aid for press brake: sheet metal followers

We believe in innovation and continuous improvement. For these reasons, JEAN PERROT has created new motorised sheet followers to support the sheet during the bend, avoiding excessive deformation. These accessories optimize the bending performances of MANEO Premium & Premium LCS press brakes and simplify machine operators’ work.

SHEET METAL FOLLOWERS

The latest followers for sheet metal bending aim to optimize the performances of our press brakes by reducing the time to set up the press brake and simplifying the work of operators.

These bending aids provide valuable practical assistance (including an automatic height adjustment) for operators especially for heavy or large parts. Discover the main features of our sheet metal followers:

• Light solution, easy to move
• Adjustable according to the size of the workpiece
• Active or inactive modes that can be controlled directly on the sheet follower to avoid any safety risks (LED light located on the sheet follower)

Would you like to know more about our sheet metal followers ? Do not hesitate to contact us or to send us an online request for quotation.

Press brake accessories: production traceability & barcode reader

JEAN PERROT has developed a traceability system and a barcode reader adapted to its press brakes. It simplifies production changeovers as well as workpiece & finished part management.

BARCODE READER FOR PRESS BRAKES

Barcode reader for press brakes can be used for a wide range of applications. The first one is to load a bending program associated to the scanned blank. With this solution, there is no more error in the bending program choice nor losses of time to find the good bending program if you have several storage areas.

Moreover, you can integrate specific data (related to operators, positions...) without having to write down data but by simply scanning the barcode containing prefill data already known by the traceability system in place. Our system also allows to archiving the traceability of single parts or complete product lines (.txt or .xls formats).

Would you like to know more about our traceability system &  barcode readers for press brakes? do not hesitate to contact us or to send us an online request for quotation.

Hydraulic dynamic crowning for press brake

If precision is one of the most important features of a press brake, it is almost impossible to completely avoid very small imperfections compared with the bending angle originally desired, especially for heavy, long or large parts.

To solve this problem, JEAN PERROT press brakes can be equipped with a dynamic crowning system. This compensation system adjusts the curvature of the lower beam automatically during the bending phase. It enables to reach perfect bending results (equal & consistent angles) all along the length of the bend.

HYDRAULIC VS MECHANICAL CROWNING

The crowning system is a motorized or hydraulic axis which adjusts the curvature of the lower beam automatically during the bending phase. The crowning effort is calculated from a specific formula and from machine's setting adjustments. Depending on the type of part to be bend (bending on one side of the machine rather than bending on the center of the press brake…..) corrections can be made.

Unlike mechanical crowning system which is positioned before the bending phase, the hydraulic crowning system allow real time compensation.

Features of the CNC hydraulic crowning system:

During the bending phase, the correct crowning is calculated by the CNC and applied in real time, based on direct feedback from pressure sensors located in the press brake’s ram & bed. The multiple hydraulic crowning cylinders located within the lower bed frame allow to counter the ram deflection.

JEAN PERROT can equip its press brakes with CNC hydraulic crowning systems offering great performance : up to 800 tons per meter (option).

Would you like to know more about our hydraulic crowning system for press brakes? do not hesitate to contact us or to send us an online request for quotation.

Toolbox: press brake tool storage, loading & unloading

Reducing the time & simplifying the tasks to set up press brakes between completing one batch of parts and starting the next one: here are two of the main needs of the sheet metal working industry.

To answer these needs, JEAN PERROT developped an innovative tool storage solution dedicated to press brake standard & custom tooling : the ToolBox (modular system for tool storage, loading & unloading).

TOOLBOX: press brake tool storage, loading & unloading

The interface between the press brake and the ToolBox is ensured by 2 loading / unloading arms with roller & ball bearing system. It enables all sizes of punches & dies to be quickly, effortlessly & safely stored, loaded & unloaded. With our system, the working conditions of your operators will be improved and your productivity optimized.

ToolBox : innovative modular concept for press brake tool management

ToolBox is a modular tool storage station that can be set to suit any configuration & use:

• Implementation on the right or left side of the press brake
• Possibility to increase storage capacity with additional modules
• Double input model available
• XXL ToolBox model available for large & heavy duty press brakes
• Easy management not only for punches & dies but also for special tools such as hemming tables…

Would you like further information ? Whatever your need related to press brake tool storage, loading & unloading, do not hesitate to contact us, to download the brochure or to send us an online request for quotation.